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10 Tips for the DIY Arcade Builder: Vol. 3
By Nick Vazzana (AKA M3talhead)
  1. If your table saw is resisting a cut, stop and see whats wrong. A misaligned rip fence or improperly seated throat plate can often cause a board to get stuck in mid-cut, forcing the piece you're working on to buck or kickback. Stop and evaluate the situation before going any further. (For best results when cutting MDF, use a carbide tipped combination blade while feeding the material at a uniform speed through the saw.)

  1. Fold sandpaper the proper way. Make a single cut 1/2 way up the sheet and fold it so 2 abrasive sides don't touch. It'll extend the life of the paper and when one portion is used up,  just tuck it out of the way and expose a new section.

  1. If you're out of Loc-Tite and need to firm up a machine screw, brush the threads with nail polish or an oil-based paint. For stripped holes in wood or MDF, pack the space with glue-covered toothpicks and re-drill. No toothpicks? Try placing a small amount of steel wool in the hole and re-thread the screw.

  1. Manage to get a little glue on your hands after applying spray adhesive to a surface? Dust your hands in flour if it's still tacky and have fun peeling off a "second skin".

  1. Use a bent straw to blow out the material from deep holes drilled in wood or MDF.

  1. Keep hard copies of software, ROMS, manuals/documentation, and spare parts in a cardboard or plastic organizer at the bottom of your cab. Having all the arcade-related stuff in one place eliminates spending 2 hours in search of that bag of extra micro switches or an important Happs receipt.

  1. While waiting for coats of paint/primer to dry on your cab, store the container upside so the "skin" form on bottom of the can.

  1. Need a bunch of LEDs for a project but don't want to empty your wallet? Keep your eye open for the post-holiday sales. The newer Christmas lights use LEDs instead of bulbs and can be purchased for as little as $5 for a string of 75. In case you slept through math class, that breaks down to about 7cents /LED. How's that for a deal?
  1. Course-thread drywall screws are the best solution when it comes to fastening MDF panels, but if it becomes necessary to use nails, get spiral or ring shank nails for that extra holding power. 
  1. To avoid chipout or breakage around the exit of a hole drilled in MDF, back the piece you're working on with some scrap material and use a high-speed drill (3000 Rpms) to make a clean pass.

  Above all, take your time. MAME will be here waiting for you when you finish, so give it a warm welcome by installing it in a cabinet you'd be proud to call a piece of furniture, not a P.O.S.

Credits
Michael Vazzana
B.Y.O.A.C.
Woodzone.com

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